The concrete in architecture has taken new twists that are far much more than mere grey slabs. Today, designers and constructors in the whole of Australia are employing textured concrete to develop bold fronts, feature walls and landscape features. Among the most efficient methods to obtain finishes being detailed and consistent, it is possible to mention the usage of Reckliformliners.
In case you want perfect outcomes, it is necessary to know how to correctly use such systems.
What Is a ReckliFormliner?
A formliner is a mould that is inserted in the formwork to create a pattern and textures in the new poured concrete. Reckli formliner systems are constructed of high quality elastomeric polyurethane that is engineered to give the effect of timber grain, stone, brick, geometric shapes and designs and even custom sculptures, which are made by the formliner system.
These liners are resilient, stretchy and can be used several times again provided that they are appropriately used. They enable architects and builders to make the ordinary concrete into a design element.
Planning Your Concrete Design
Careful planning is important before the installation starts. Begin with the required pattern and finish. Take into account the architecture around, the lighting and the general design theme.
Timber-like textures can be an example of what can be applied to residential developments, whereas commercial developments tend to rely on the use of bold and geometric patterns. When you are working on projects like the ones done by the 10 most reliable concrete contractors in Melbourne, then you will see how careful design choice takes the end result to a higher level.
The liner should fit perfectly in the formwork with no gaps or misalignments and this can only be done by ensuring the measurements are accurate.
Preparing the Formwork
The result of your formwork is directly related to the quality. The surface of the formworks should be clean, smooth and of a sound structure. All the waste or defects will be carried to the concrete surface.
Fix the formliner to the formwork with the suggested fixings or adhesives. Do not leave air spaces between the formwork and the liner as this will cause distortion of the pattern.
Ensure that all of the joints between liners are aligned. Without a good fit, seam lines will be visible in the concrete that has been finished.
Applying Release Agent
A concrete release agent should be applied to the liner surface before pouring the concrete. This is important to make sure that the concrete is not mixed with the liner after curing.
A spray or roller will produce a smooth and thin layer. It should not be over-producted because the pooling has power to influence the clarity of texture.
The release agent application in place does not only keep the liner in place but also contributes to its reuse at a later date.
Pouring and Compacting Concrete
Be careful when pouring concrete into the prepared formwork so that they can be evenly distributed. Concrete is to be laid in layers and rammed down to ensure that the air spaces are sealed.
Mechanical vibration is frequently applied to loosen entrained air and make the concrete fill all the depressures of the texture of the liner. Nevertheless, excessive vibration should be avoided as it can lead to segregation or to spoil the liner.
There is also consistency in concrete mix design. The balanced mixture enhances the quality of finishes and resistance to wear.
Stripping the Formwork
Once the concrete has sufficiently dried, the formwork can then be removed, and the liner peeled off. The stage of patience ensures that the liner and finished surface are not damaged.
The texture must be sharp and crisp, should it be installed and treated properly. The slightest surface defects could usually be tackled by using light surface treatments or coatings.
In the case of projects in regional locations, the builders dealing in reckli formliner in Geelong suppliers can obtain customized advice to meet the local climatic conditions and project specifications.
Maintenance and Reuse
Reckli systems can be reused, which is one of the major advantages of these systems. Strip it, clean the liner with the help of suggested cleaning agents and soft brushes. Keep off any sharp tools that may scratch or cut the material.
Properly roll or flat store liners, so that they do not become deformed. When well maintained, they can be used in several projects, which is highly cost-efficient.
Final Thoughts
Reckli formliners are a good technique in acquiring professional, high impact concrete finishes. Every detail of planning and fine installation, proper curing and maintenance contribute to the final perfect results.
When prepared properly and given a careful attention to detail, these systems can make a drab concrete an example of a notable architectural masterpiece that is durable and more importantly impressive in terms of design.