If you are running a workshop, then investing in a lathe machine will enhance your operations. Having said that, lathe machines are expensive; even a second-hand model will cost a huge amount, so it is essential to do regular maintenance and it will also reduce the cost of operations. So, you should be checking over yourlathe machine every once in a while.
What Does the Lathe Machine Do?
It is a machine that is primarily used for shaping metal and wood. It works by rotating the workpiece around the stationary cutting tool. The major job of this tool is to remove the unwanted parts of the materials, creating a precise component for further usage. The manufacturers use lathe machine for making other parts of the machine as well like bowls, decorative pieces or parts of the musical instruments. Turning, drilling, facing, knurling, and threading are some of the shaping jobs that are perfectly done by the lathe machine.
Reasons for Maintenance of Lathe Machine
Here, we will list the important reasons for maintenance of the lathe machine.
- Reliability:
When you are using the lathe machine daily, it means you need to ensure that it is reliable, so that there is no downtime during the operations. By doing so, you will avoid wasting valuable time dealing with the damaged equipment. It is more cost-effective to regularly check the operational efficiency of the lathe machine so that you will not have to deal with the costly process of replacing the machine.
If the machine becomes unreliable, then it is dangerous not just for the operators but also for the workers around. They can get seriously injured if the machine malfunctions. It will only lead to operational shutdown for a longer duration. So, if you do not want that to happen, then do the lathe machine maintenance so that the issues are diagnosed early on and resolved quickly.
- Cost:
As it has already been told above that the lathe machine is on the expensive side. If the cause for replacement is general wear and tear, then it is only a matter of time before you will need a new replacement. As a business that carries heavy machinery, you should be insured for injuries that are caused by the machinery. When the shaping machine is properly certified and maintained, it can protect you from the potential damage that is caused to your building employees. Avoiding the maintenance of the machine could lead you to pay massive amounts of legal fees that will not just cause a big dent to the wallet but will also take your reputation for a toll. So, install and service your machine from time to time to save yourself the hassle.
- Wear & Tear:
The lathe machine will most probably be used daily. In general, it can lead to wear and tear due to constant stress and operations. It is essential to implement good practises within your workforce to conduct the maintenance operations. Check the driving belts, lubricant, and coolants, they are small measures that can ensure that the lathe machine is functioning precisely. So, when you do the maintenance of the machine, you will notice the damage and get it fixed before it is too late.
- Safety:
The employees are at constant risk of injury. The lathe machine is a heavy machine with sharp cutting components, so the chances of accidents are high. Mishaps can occur even when the maintenance procedure is followed and the machine is working just fine. So, for the sake of the operators and workers, it is essential not to skip the inspection and maintenance tasks.
Final Words….
A lathe machine, among other things, is a sharp cutter, sander, and deformer. They are known for their precise operations and are the most versatile tools out there. It can be your partner in success if you maintain it well, thus enhancing the efficiency of the operations.
You should invest in the best and most reliable brand ‘Surelia Industries’;they offer a wide range of specifications, sizes, and designs. The customer-focused approach, ethical business policy, and ability to meet bulk demands make them the customer’s first choice.
Frequently Asked Questions:
- What is a Lathe Machine?
A lathe machine is a versatile tool that rotates around the workpiece to perform various operations like cutting, annealing, sanding, knurling, drilling and deformation among others. They give the desired shape to the workpiece, removing the unwanted material.
- What are the Different Kinds of Lathe Machines?
Different kinds of lathe machines are:
- Engine Lathe: It is a versatile machine that can work with a wide range of material, performing operations like simple to complex cutting.
- CNC Lathe: These are advanced machines that use the computer’s precise control for precise and automated operations.
There are also heavy-duty and light-duty lathe machines that cater to the needs of various applications.
- What are the Major Components of the Lathe Machine?
- Bed: provides stability and support for the machine.
- Headstock: It holds the rotating workpiece.
- Tailstock: Holds and stabilizes the longer workpieces.
- Spindle: Holds the Workpiece.
- Tool Rest: Supports the Cutting Tool.
- Motor: It is the major power source of the tool.
- How to Use the Lathe Machine?
- Ensure that the lathe machine is properly installed and the workpiece is mounted securely.
- Select the correct direction for the rotation of the operations.
- Start the machine and increase it’s speed gradually.
- Move the tool post toward the moving workpiece and scrape the material from the surface.
- Repeat the process unless the desired shape is achieved.
- What are the Applications of the Lathe Machine?
- Metalworking: Shaping the metals for various industries.
- Woodturning: Create decorative work pieces.
- Thermal Spraying: Apply coatings on the metal surface.
- Glass Working: Shaping the glass into various complex forms.
- Pottery: Creating clay products in various shapes.
- How to Maintain the Lathe Machine?
- Clean the machine regularly.
- Check the loose bolts and nuts.
- Ensure that the tools are properly mounted.
- Lubricate the moving parts.
- Inspect the machine for wear and tear.
- Verify the electrical connections.