Tablet manufacturing is one of the core aspects of the pharmaceutical industry. Tablets are a widely used medication form due to their convenience and ease of administration for the end-users. Companies looking forward to launching new tablets to the market should consider outsourcing tablet manufacturing. This is an efficient and intelligent decision because we will outline the advantages, the tablet manufacturing process, and what to look for in a reliable manufacturing partner in this guide.
What is Tablet Manufacturing?
Tablet manufacturing is a term used to describe the method of producing solid pharmaceutical dosage forms in the form of tablets. These tablets contain a precise amount of an active ingredient that treats and controls a range of medical conditions. This requires cutting-edge technology, rigid quality controls, and expertized professionalism.
Why Outsourcing Tablet Manufacturing?
By outsourcing tablet manufacturing, one can save time and avoid costs while ensuring that products meet industry standards. Most pharmaceutical companies do not possess the in-house infrastructure or expertise to undertake large-scale production. Partnering with a reliable tablet manufacturing company can help you:
- avail state-of-the-art facilities.
- benefit from the knowledge of trained professionals.
- be able to easily comply with regulatory requirements.
- focus on core business operations.
Tablet Manufacturing Process:
Pre-Contracting: Learn Tablet Manufacturing Process Below is a simplified process.
1. Formulation Development
The process starts at formulating the tablet’s formulae that includes active ingredients with inactive substances known as excipients.
This step goes about the assurance of the tablet in being safe, effective, and stable.
2. Granulation
Granulation breaks up powders into granules for better flowability and compressibility.
Main two types of granulation can be either wet granulation and dry granulation.
3. Compression
Granules can now be compressed into tablets using powerful machinery.
This step determines the size, shape, and weight of the tablet.
4. Coating
Tablets can be coated for aesthetic reasons, ease of swallowing, or for controlled drug release.
5. Packaging
Last, tablets are packaged in blister packs, bottles, or sachets to ensure quality and convenience.
Each step demands accuracy, expertise, and equipment; hence, most companies choose to outsource.
How to Contact Tablet Manufacturer
Step 1: Determine Your Needs
Determine what kind of tablets you want, for example, chewable, sustained-release. Determine how many you need and by when you need them delivered.
Step 2: Find Manufacturers
Find a reputable manufacturer with a history of successful production, GMP and ISO certifications, and positive reviews. Visit the facility if possible to determine that they meet your standards for quality.
Step 3: Request Proposals
Provide your needs to prospective manufacturers and ask them for a proposal.
Compare their capabilities, costs, and timelines.
Step 4: Sign a Contract
Finalize terms, including pricing, delivery schedules, and confidentiality agreements. Make sure the contract includes the regulatory standards to which they will comply.
Step 5: Collaborate Closely
Keep in close communication with the manufacturer to know how things are going.Give feedback in the process of production to ensure the final product meets your expectation.
Approximate Cost of Outsourcing Tablet Production
The outsourcing cost of tablet production varies with the following factors:
Type of Tablet
Basic tablets (uncoated) are less expensive than advanced ones (enteric-coated or sustained-release).
Quantity
Bulk production orders generally tend to be cheaper on a per-tablet basis due to economies of scale.
Ingredients
APIs and excipients are some of the most expensive aspects of any tablet.
Packaging
Blister packs are considered to be a high-end form of packaging and can drive up the cost of production.
Manufacturer’s Location
The cost of manufacturing tablets in India is generally competitive compared to the Western countries.
On average, the cost of manufacturing tablets in India is between INR 50,000 and INR 2,00,000 per batch, depending on the factors mentioned above. It is always advisable to get quotes from multiple manufacturers for accurate estimates.
Advantages of Outsourcing Tablet Manufacturing in India
India is one of the global pharmaceutical manufacturing hubs, which has a lot of benefits.
Cost-Competitive: This is lower production cost without losing the quality.
Skilled Labor Force: This involves experienced professionals and high-tech equipment.
Regulatory Compliance: Indian manufacturers follow international standards like USFDA and WHO-GMP.
Scalability: This can produce either small or large volumes.
Challenges and How to Overcome Them
Though outsourcing has many benefits, it is not without problems. Here’s how to overcome them:
1. Quality Control
Ensure the manufacturer follows strict quality assurance procedures.Carry out periodical audits and ask for sample testing.
2. Communication Barriers
Maintain proper and frequent communication to avoid any kind of miscommunication. Use project management tools to enhance cooperation.
3. Intellectual Property (IP) Protection
Make non-disclosure agreements for the protection of your formulations. Deal with reputed manufacturers to reduce risks.
Tips to Successful Outsourcing
Start Small: Piloting with a small batch for checking the performance of the manufacturer.
Build Relationship: Building long-term relationship to earn trust and mutual collaboration.
Stay Informed: Being updated with trends in the industry and current regulations to take right decisions.
Outsourcing tablet manufacturing is a strategic choice that can streamline your operations and improve efficiency. By understanding the manufacturing process, estimating costs, and choosing a reliable partner, you can ensure the success of your pharmaceutical products. India, with its cost-effective solutions and skilled workforce, is an excellent destination for outsourcing tablet production. Take the time to research and collaborate with the right manufacturer to achieve your business goals.